TROUBLESHOOTING & TECHNICAL DIAGNOSTICS

Find the fault.
Understand the cause.
Restore control.

Marine automation faults rarely have a single obvious cause. We diagnose control, communication, software, instrumentation and hardware problems systematically — helping vessels return to reliable operation as quickly as possible.

SYSTEM DIAGNOSTICS TECHNICAL ANALYSIS
CONTROL SYSTEM PLC logic, interlocks, sequences and control commands
COMMUNICATION Modbus, CAN, Ethernet, serial and network diagnostics
I/O & INSTRUMENTATION Sensors, transmitters, digital and analogue signals
HMI / SCADA Alarms, visualization, data acquisition and operator interfaces
DIAGNOSIS BEFORE REPLACEMENT

Troubleshooting is more than
finding a component that failed.

A failed alarm, unstable communication link or unexpected control behaviour may be the result of a much deeper problem. We analyse the complete control chain to identify the actual source of the fault rather than simply replacing components until the problem disappears.

Our troubleshooting work can be performed during commissioning, onboard service visits, retrofit projects or as part of remote technical support.

WHAT WE DIAGNOSE

From field signals to
vessel-wide control systems.

Our troubleshooting capability covers the complete automation architecture of a vessel.

01 — CONTROL

PLC & Control Logic

Diagnosis of PLC programs, control sequences, interlocks, permissives, timers, state machines and unexpected machine behaviour.

02 — VISUALIZATION

HMI & SCADA

Investigation of missing data, incorrect values, alarm behaviour, visualization problems and operator interface issues.

03 — NETWORK

Communication Faults

Diagnosis of Modbus, CAN, Ethernet, serial communication and network-related failures between control system components.

04 — FIELD

I/O & Instrumentation

Signal tracing for digital and analogue I/O, transmitters, sensors, relays and field devices.

05 — ALARMS

Alarm & Interlock Problems

Investigation of false alarms, missing alarms, alarm logic, shutdown conditions and interlock behaviour.

06 — SYSTEM

Integrated Systems

Troubleshooting across IAS, PMS and third-party equipment where multiple systems interact.

ELECTRONICS & PCB REPAIR

When the problem is inside the board.

Not every automation fault requires replacing an expensive electronic module. Where practical, we can investigate and repair electronic control boards and PCB assemblies used within marine automation systems.

Board-level diagnostics can help reduce unnecessary replacement costs and minimise downtime when obsolete or difficult-to-source modules are involved.

  • Electronic control board diagnostics
  • Power supply and protection circuit faults
  • Component-level fault investigation
  • Connector, relay and signal path problems
  • Repair assessment for obsolete automation modules
ELECTRONIC DIAGNOSTICS
BOARD LEVEL ANALYSIS
POWER
CPU
I/O
COMMS
RELAY
ADC
SIGNAL
TEST
DIAGNOSIS • REPAIR • TESTING
OUR APPROACH

A structured approach to complex faults.

The objective is not simply to restore operation temporarily. We aim to understand what happened, why it happened and what should be done to prevent the same failure from returning.

01

Understand the Symptoms

Review alarms, operator observations, system history and the conditions under which the fault occurs.

02

Trace the System

Follow the signal, control command or communication path through the relevant system components.

03

Identify the Root Cause

Separate the actual cause from secondary symptoms and determine whether the issue is hardware, software, configuration or integration related.

04

Restore & Verify

Apply the required repair or modification and verify correct operation under realistic operating conditions.

MARINE SYSTEMS

Troubleshooting across the
automation architecture.

IAS / AMS

Integrated Automation

Machinery monitoring, alarm systems, control functions, remote I/O, PLCs and operator stations.

PMS

Power Management

Generator control, synchronisation, load sharing, breaker logic and power management functions.

PLC / HMI / SCADA

Control & Monitoring

PLC applications, visualization systems, SCADA, alarm management and industrial communication.

THIRD-PARTY SYSTEMS

System Integration

Investigation of interfaces and communication between marine automation systems and third-party equipment.

TECHNICAL SUPPORT

A problem onboard? Let’s find out what is really happening.

Tell us what the system is doing, what it should be doing and what has already been checked. We can help determine the next diagnostic step.

MARINE AUTOMATION SUPPORT Troubleshooting, diagnostics, PCB repair, onboard service and remote technical support for marine automation systems.